Lime and mortar: the lime cycle
Limestone is calcium carbonate, CaCO3. When it is heated to about 900 °C it loses carbon dioxide and becomes quicklime (calcium oxide, CaO).
Quicklime reacts with water and gets very hot. The product is slaked lime (calcium hydroxide, Ca(OH)2). Mixed with sand and water it is lime mortar, which holds bricks together.
Slowly the slaked lime takes CO2 from the air and becomes calcium carbonate again. That is why lime mortar hardens. The cycle is: stone, heat, water, air, stone.
Slaked lime is also used for whitewash and to reduce acidity in soil.
Cement and concrete, and why steel is added
Cement is made by heating limestone and clay to about 1450 °C, then grinding the result with a little gypsum. It hardens by reacting with water. The full story is in the lesson Cement.
Concrete is cement + sand + stones + water. It is very good at carrying a squeeze (compression) but weak when it is pulled (tension).
In a beam the top is squeezed and the bottom is pulled. So builders put steel bars near the bottom. Steel is strong when pulled. Concrete with steel inside is reinforced concrete (RCC). Steel and concrete expand almost equally when heated, so they do not tear apart.
Glass and other building materials
Ordinary window glass is soda-lime glass. It is made from sand (silica, SiO2), soda ash (sodium carbonate) and limestone, melted at about 1500 °C. When the melt cools quickly, the atoms do not line up in a pattern, so it is a clear, hard, brittle solid.
Other common materials: bricks (clay baked in a kiln), steel (iron with a little carbon), plaster of Paris (heated gypsum), and paint (colour in a binder). Each is chosen for strength, weight, cost and how long it lasts.
Plant food: the N, P and K fertilisers
Plants take water and CO2 from the air and water, but they also need minerals from soil. Crops use up these minerals, so farmers add fertilisers.
- N, nitrogen: makes leaves green and stems grow. Sources: urea (about 46% N), ammonium nitrate, ammonium sulfate.
- P, phosphorus: helps roots and flowers. Sources: superphosphate, DAP (diammonium phosphate).
- K, potassium: makes stems strong and helps fight disease. Source: muriate of potash (potassium chloride).
A bag marked NPK 10:26:26 has 10% N, 26% P2O5 and 26% K2O by mass. Ammonia for nitrogen fertilisers is made by the Haber process (see Haber process).
Using fertiliser wisely, and soil pH
Crop yield rises with more fertiliser, but only up to a point. After that, extra fertiliser gives no extra crop. It runs off with rain into ponds and rivers. This feeds algae, which grow too much and use up the oxygen. This is eutrophication, and fish die.
Good practice: test the soil, add only what is missing, split the dose, and use compost and crop rotation with beans (they add nitrogen). If soil is too acidic, farmers add lime (CaO or Ca(OH)2) to raise the pH.
Pesticides kill pests, but they can harm useful insects and stay in food, so they must be used in small, safe amounts.
Try it
In the 3D, move the fertiliser slider from 0 to 100. Predict first: will 100 give twice the crop of 50? Check the crop percentage and the red bar. At home, look at a fertiliser or plant-food label and find the three numbers. Whitewash a small stone with lime water and see it turn white as it dries and takes CO2 (ask an adult for help; lime can burn skin).
Key formulas and definitions
- Quicklime: CaCO3 → CaO + CO2 (about 900 °C)
- Slaking: CaO + H2O → Ca(OH)2
- Hardening: Ca(OH)2 + CO2 → CaCO3 + H2O
- Soda-lime glass: sand + soda ash + limestone, about 1500 °C
- Nutrient mass = bag mass × (percent ÷ 100)
- Urea CO(NH2)2 is about 46% nitrogen
Worked examples
1. What are the three steps of the lime cycle?
Limestone is heated to quicklime. Quicklime plus water gives slaked lime. Slaked lime takes CO2 from air and becomes limestone again.
2. A 50 kg bag of urea contains 46% nitrogen. How much nitrogen is in it?
50 × 46 ÷ 100 = 23 kg of nitrogen.
3. Why is steel put at the bottom of a concrete beam, not the top?
When a beam carries a load, the bottom is pulled and the top is squeezed. Concrete is weak when pulled, so the steel goes where the pulling happens, at the bottom.
4. A bag says NPK 10:26:26. How much P2O5 is in 20 kg of this fertiliser?
20 × 26 ÷ 100 = 5.2 kg of P2O5.
5. 100 kg of pure limestone is heated until all of it becomes quicklime. The molar masses are CaCO3 100, CaO 56. How much quicklime is made?
100 g of CaCO3 gives 56 g of CaO, so 100 kg gives 56 kg of quicklime. The other 44 kg leaves as CO2 gas.
6. A field needs 69 kg of nitrogen per hectare. How much urea (46% N) must be spread on 2 hectares?
For 1 hectare: 69 ÷ 0.46 = 150 kg urea. For 2 hectares: 300 kg of urea.
Common mistakes
- Saying slaked lime and quicklime are the same. Quicklime is CaO; slaked lime is Ca(OH)2, made by adding water.
- Thinking lime mortar hardens by drying only. It also reacts with CO2 from air and turns into calcium carbonate.
- Putting steel in the compressed part of a beam. Steel must go where the beam is pulled.
- Believing more fertiliser always gives more crop. After a point the extra is wasted and pollutes water.