Oxide glasses: how the network is built
A glass is an amorphous solid: its atoms have no repeating pattern. In oxide glasses the basic net is made of corner-sharing tetrahedra, such as SiO₄. Oxides play three roles:
- Network formers build the net on their own: SiO₂ (silica), B₂O₃ (boron oxide), P₂O₅.
- Network modifiers break the net: Na₂O (soda), K₂O, CaO (lime). Their metal ions sit in the holes and some oxygen atoms lose their link. A broken net softens at lower temperature.
- Intermediates such as Al₂O₃ can join the net or modify it, depending on the mix.
Pure silica glass is very heat-proof but needs about 1700 °C or more to shape. Soda-lime glass (about 70% SiO₂, 15% Na₂O, 10% CaO) is cheap and easy to shape: windows and bottles. Soda alone would make glass that dissolves in water, so lime is added to make it durable. Borosilicate glass (silica with about 13% B₂O₃) expands very little when heated, so it is used for lab glassware and ovenware. Lead glass bends light strongly and shines (crystal glass). Small amounts of metal oxides give colour: cobalt blue, iron green, chromium green.
Making glass: melt the mix at about 1500 °C, shape it while soft, then anneal (cool slowly) to remove stress.
Glass transition: no sharp melting point
A crystal has one melting point. Glass does not. When heated, glass becomes softer and softer over a range. Below the glass transition temperature (Tg) it is a hard, brittle solid; above Tg it becomes a thick, sticky liquid; then it flows more easily as it gets hotter. This slow change is why glass blowers can shape it at leisure.
Why? In a crystal, all bonds are the same, so all break together. In glass the links differ from place to place, so weaker places soften first. Adding modifiers like Na₂O breaks more links and lowers Tg. This is also why glass has the same properties in all directions and breaks with curved surfaces.
Glass-ceramics
A glass-ceramic starts as ordinary glass and ends up part-crystal. First the glass is made and shaped easily. Then it is given a controlled heat treatment in two steps: a lower temperature where tiny seeds (nuclei) form, helped by nucleating agents such as TiO₂ or ZrO₂; and a higher temperature where crystals grow from the seeds. In the end 50% to 95% of it is crystal, with millions of crystals smaller than a thousandth of a millimetre, and a glassy skin between them.
Compared with glass: stronger and tougher (a crack has to wind its way round crystals), and much better at withstanding sudden heating (thermal shock). Lithium aluminosilicate glass-ceramics hardly expand at all when heated. If the crystals are very small, the material can even stay transparent.
Uses: cooktop panels, cookware, telescope mirror blanks, dental ceramics, and fire-door windows.
Key formulas and definitions
- Soda-lime glass ≈ 70% SiO₂ + 15% Na₂O + 10% CaO (+ small amounts of others)
- Borosilicate glass ≈ 80% SiO₂ + 13% B₂O₃ (+ Na₂O, Al₂O₃)
- Formers: SiO₂, B₂O₃, P₂O₅; modifiers: Na₂O, K₂O, CaO
- Tg: glass changes from hard solid to soft sticky material
- Glass-ceramic = glass + controlled heat treatment (nucleation, then growth)
Worked examples
1. A glass is 72% SiO₂, 14% Na₂O, 9% CaO and the rest other oxides. What percentage is "other"? Which are network modifiers?
72 + 14 + 9 = 95, so other = 5%. Na₂O and CaO are the modifiers; SiO₂ is the former.
2. Why is a lab beaker made from borosilicate and not soda-lime glass?
Borosilicate expands very little when heated, so sudden hot water does not set up large stress. Soda-lime glass expands more and can crack.
3. Why is soda added to silica when making window glass?
Soda breaks links in the network and lowers the softening temperature, from about 1700 °C for pure silica to about 1500 °C or less for soda-lime glass. This saves energy and makes shaping easier.
4. How does a glass-ceramic become tougher than glass?
It contains many tiny crystals. A crack that starts in the glass runs into a crystal and must bend or stop, so it needs more energy to break.
Common mistakes
- Saying glass is a liquid. It is a solid with random arrangement; it just has no sharp melting point.
- Thinking "amorphous" means no bonds. The bonds are there; the long-range pattern is not.
- Confusing network formers and modifiers. Formers build the net (SiO₂); modifiers cut it (Na₂O, CaO).
- Thinking glass-ceramics are the same as glass. They are partly crystal and behave differently (tougher, low expansion).