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Business Decision Making

Managers make small short-term (operational) decisions, such as make or buy and special orders, and big long-term (structural) decisions, such as buying a machine. For every decision, use only relevant costs: future costs that differ between the options. Ignore sunk costs and costs that are the same. Structural decisions are checked with payback and present value.

🎬 Step-by-step story

  1. Two kinds of choices. The small blue block is an operational decision: this month, quick, easy to undo. The tall purple block is a structural decision: many years, big money, hard to undo.
  2. Make or buy? Making costs 700, buying costs 800. The grey rent of 300 is the same in both, so ignore it. Only the coloured parts differ. Making saves 100.
  3. A special order arrives. Extra cost to make it is 350. Extra income is 450. The gain is +100, so accept (if the factory has spare capacity).
  4. A structural decision: pay 600 now. The machine brings back 200 in year 1, 400 by year 2, 600 by year 3. At year 3 the money is paid back. That is the payback period.
  5. Fixed cost is shared by more units. At 50 units buying (400) beats making (600). At 100 units both cost 800. Beyond 100 units making is cheaper.
  6. Your turn. Slide the number of units. Find where making and buying cost the same, the break-even point.

Tip: drag the 3D scene to turn it. Use two fingers to zoom.

🤔 Common doubts, cleared

Why do we ignore costs that are the same in both options?

They cancel out and cannot change which option is cheaper. See the grey rent blocks, equal on both sides.

Why accept a special order that pays less than the normal price?

If the factory has spare capacity, the fixed costs are paid anyway. Only extra cost matters, so extra income above it is a gain.

What does payback not tell us?

It does not show money after the payback year or the time value of money. The 3D shows year 4 beyond the payback point.

Why can making be dearer for few units but cheaper for many?

A fixed cost is shared by more units as output grows. The grey block stays the same while buying keeps rising.

How is an operational decision different from a structural one?

Look at the two blocks: the small one is short and easy to change, the tall one is large and long.

Where exactly do making and buying cost the same?

Use the slider: both bars are equal at 100 units in this example.

Overview of business decisions

A business decision is a choice between two or more actions to reach a goal. In management accounting we compare the money effect of each option.

Key rule: use relevant costs only. A cost is relevant when it is a future cash cost that differs between the options. A sunk cost (already spent) is never relevant.

Operational decision making

Common operational decisions:

Contribution = selling price - variable cost per unit.

Structural decision making

Structural decisions spend money now to earn money over many years, so time and risk matter.

Try it: decide with three numbers

You can bake 20 cupcakes for a fair (flour, sugar, gas: Rs 6 each) or buy them ready at Rs 8 each. Your oven was already yours, so its cost is sunk. Which is cheaper and by how much? Then use the 3D slider: at how many units does a fixed Rs 400 machine start to pay?

Key formulas and definitions

Worked examples

1. Making 100 parts costs Rs 700 in materials and labour. Rent of Rs 300 is paid either way. Buying costs Rs 800. Make or buy?

Rent is the same, so ignore it. Make = 700, buy = 800. Making is cheaper by Rs 100.

2. Spare capacity exists. A buyer asks for 50 units at Rs 9. Variable cost is Rs 7 per unit. Accept?

Extra income = 450, extra cost = 350, gain = Rs 100. Accept.

3. A machine costs Rs 600 and brings Rs 200 every year. Find the payback period.

600 / 200 = 3 years.

4. Making needs a Rs 400 fixed cost plus Rs 4 per unit. Buying costs Rs 8 per unit. Find the break-even units.

400 / (8 - 4) = 100 units. Below 100 buy, above 100 make.

5. Machine hours are limited. A gives Rs 12 contribution using 2 hours; B gives Rs 15 using 3 hours. Which first?

A: 12/2 = Rs 6 per hour. B: 15/3 = Rs 5 per hour. Make A first.

6. Invest Rs 1,000 now and receive Rs 1,100 after one year. The rate is 5%. Is it worth it?

PV = 1,100 / 1.05 = Rs 1,047.62. NPV = 47.62, which is positive. Worth doing.

Common mistakes

Practice quiz

1. Which is a structural decision?
2. A sunk cost is:
3. Accept a special order when:
4. Payback period =
5. With scarce machine hours, rank products by:

Practice: answer these yourself

Type or choose your answer, then press Check. Use a hint if you are stuck; the full solution appears after you answer.

Frequently asked questions

What is a relevant cost?

A future cost that is different between the choices. Costs that are already spent or are equal in every option do not change the answer, so we ignore them.

What is the difference between operational and structural decisions?

Operational decisions are short-term and easy to change. Structural decisions are long-term, costly and shape the business, like buying a plant.

Why is NPV better than payback?

NPV counts all years and treats money later as worth less. Payback only tells how fast you get your money back.

Where this is taught

Japan高校(専門学科)1〜3年Management Accounting

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